Mac Fasteners Case Study: Oil Mist Control | Fume Xtractors
info@fumextractors.com (866) 651-9762 Get Expert Help 9-5 M-F CST
Case Study

Mac Fasteners Aerospace Oil Mist Control

Eight OX3500C air cleaners were installed at Mac Fasteners to eliminate heavy oil mist from evaporated coolant in their aerospace fastener manufacturing facility.

Quote Now
OX3500C ambient air cleaner installed for oil mist control in the Mac Fasteners aerospace manufacturing facility
CustomerMac Fasteners
IndustryAerospace & Defense
Facility53,000 sq. ft. Plant
Products8 OX3500C Air Cleaners

The Product

The OX3500C is an ambient air cleaner with a T-Style airflow pattern that pulls air through dual side inlets and pushes clean, filtered air through a center grill/fan.

Its low airflow-to-filter ratio makes it ideal for oil mist, providing higher efficiency and extended filter life.

  • 3,500 CFM airflow
  • 2 H.P. direct drive fan
  • 2-year warranty on all parts (filters excluded)

The Challenge

Mac Fasteners makes more than 200 million aerospace fasteners a year for the aerospace and defense industries. In their main 53,000 sq. ft. facility, steadily running cold-header machines filled the workspace with heavy oil mist from evaporated coolant.

Existing systems were falling short Multiple large Smog-Hog electrostatic collectors couldn't keep up with the volume of evaporated coolant from continuous operations.
Adding more was too costly More Smog-Hog units were ruled out by their size and expense. Mac Fasteners needed a more cost-effective solution that performed better.

The Solution

Eight OX3500C air cleaners with oil collection assemblies were strategically installed throughout the 53,000 sq. ft. facility.

Unlike the large Smog-Hog units, the OX3500Cs were compact enough to hang directly over the rows of cold-header machines, closer to where the oil mist is generated.

Key features

  • 3,500 CFM: airflow capacity per unit
  • 2 H.P. direct drive fan: reliable, continuous performance
  • Oil collection assemblies: built for heavy oil mist
  • Compact design: mounts directly over machinery
Mac Fasteners production floor with cold-header machines and overhead air cleaners for oil mist control
Cold-header machine at Mac Fasteners that generates oil mist from evaporated coolant
Operator working at cold-header machines with an OX3500C air cleaner mounted overhead
OX3500C air cleaner installed for oil mist control at Mac Fasteners
Rows of cold-header machines with OX3500C air cleaners suspended above to capture oil mist at the source
Blue Ox OX3500C ambient air cleaner hanging from the ceiling at Mac Fasteners

The Results

More units, more air changes, better results. The multi-unit installation outperformed the existing system.

Lower Cost

Eight OX3500Cs cost less than adding more Smog-Hog collectors.

Closer to the Source

Units over the machines captured oil mist more effectively.

More Air Changes

More air changes per hour across the 53,000 sq. ft. facility.

Built for Nonstop Use

Handles the continuous output of the cold-header machines.

Multiple compact air cleaners, placed in the right spots, proved more effective than fewer large collectors, and at a lower cost.

Why Fume Xtractors?

From compact OX3000 units to heavy-duty OX7000 systems, our complete line of ambient air cleaners handles oil mist, welding fumes, and the air quality challenges manufacturing facilities face every day.

  • Cost-effective alternative: multiple OX3500Cs often cost less than one large electrostatic collector, with better coverage
  • Placed at the source: compact units mount directly over the machinery generating the mist
  • Made for oil mist: low airflow-to-filter ratio and optional oil collection for cold-headers, CNC, and coolant-heavy processes
  • Scalable: add as many units as you need to hit your target air changes per hour

Oil Mist Taking Over Your Facility?

Call (866) 651-9762 or email info@fumextractors.com

Quote Now